Smart Wind: Power, Reliability, Speed
The wind does not wait. And neither do we.
In wind farms, each hour of downtime costs thousands of euros.
The challenge is not only to capture wind energy - it is keep every component operational, even under the most extreme conditions.
HeatOn provides intelligent thermal solutions for onshore and offshore turbines, designed for:
- Ensuring constant performance from -40°C to +90°C
- Protecting electronics and lubricants in nacelles at an altitude of 150 metres
- Carry out on-site repairs.
We develop electric heating systems for repairing composite blade parts and controlling the temperature during maintenance operations.
Our portable and flexible solutions are designed to heat surfaces and components in a controlled manner during specific processing stages, such as curing and polymerizing resins. The system configuration is defined based on the material, the geometry of the area to be treated, and the required thermal cycle.
In addition to solutions for turbine maintenance, HeatOn develops heating clothing for operators working outdoors and in cold environments, including those responsible for maintenance of wind turbines.
Faster blade repairs, with precision thermoregulation
Composite blades (fibreglass or carbon) require delicate repairs.
To ensure perfect resin adhesion, the surface temperature must be precisely controlled throughout the process.
With our portable and flexible heating systems:
- Heats the damaged area in an even and controlled manner
- Maintain the ideal curing temperature (e.g. 60-80°C)
- Reduce resin cure time up to 40%
- Avoid internal stresses and structural defects
✅ Quick application with flexible thermal tapes
✅ Real-time digital control via tablet
✅ Battery or mains-powered - also in height
Integrated Technology. Certified Safety. Sustainable Future.
All our solutions are:
- Designed to last
- Made from recyclable and low-impact materials
- Tested in extreme environments
- Certifications IEC, ATEX, SIL on request.
And thanks to integration with systems IoT, we offer predictive monitoring, remote diagnostics and continuous energy optimisation.
Heaters for wind maintenance operators.
The thermal comfort of operators is important for carrying out maintenance and inspection activities.
HeatOn Wear heating vests provide heat directly to the body through heating elements integrated into the garment. By directly heating the person, the vest promotes a snug, low-profile fit that allows for greater freedom of movement during maintenance operations, instrument preparation, and material handling.
The solution can be evaluated both for the operators who intervene on the turbines and blades and for the personnel who work outdoors in inspection, maintenance, and logistical support activities.
Discover the warming clothing on HeatOn Wear.
FAQ
During some repairs of fiberglass or carbon fiber blades, it is necessary to control the temperature during curing and polymerizing of the resins. Flexible and adjustable heating systems can be applied to the affected area to follow the thermal cycle required by the material.
Thermo blankets and other flexible heating systems allow heat to be applied to a surface or to a specific area of the component. The solution is chosen based on the geometry, material, required temperature, and duration of the heating cycle.
Yes. A properly configured system can integrate sensors and temperature control to control the thermal cycle. The parameters must be defined according to the instructions of the resin manufacturer and the repair procedures adopted.
Portable solutions can be designed for on-site interventions, reducing the need to transfer the component to a dedicated environment. Feasibility depends on the accessibility of the area, the available power supply, and the operational conditions of the construction site.
Yes. HeatOn designs customized electric heating systems based on the application, considering geometry, materials, power, required temperatures, sensors, and control modes.
The heating vests provide heat directly to the body and can improve the thermal comfort of operators working outdoors or in cold environments. They are a solution to consider for personnel involved in turbine maintenance, inspections, and support activities.
The attached structure and integrated heating allow for the elimination of the bulk of some external heating layers. Compatibility with harnesses, PPE, uniforms and equipment must be verified based on the activities and working conditions.
Direct heating of the person can reduce the need to heat entire rooms, for example in some activities carried out in workshops or cold maintenance areas. The actual energy savings depend on the environmental conditions, the work organization, and the existing heating system.
Information about the material, the geometry of the area to be treated, the required thermal cycle, the operating temperature, the available power supply and the environmental conditions are useful. These data allow for the evaluation of the most suitable configuration.