Temperature control in industrial processes
In the industrial sector, temperature control can be essential to maintain process continuity, ensure the proper processing of materials, and prevent problems related to viscosity, solidification, condensation, or frost.
HeatOn designs and manufactures industrial heating systems tailored to fluids, piping, tanks, valves, components, machinery, and production processes.
Our solutions can be used for maintaining temperature, controlling viscosity, solid material fusion, protection from frost and condensation, and controlled heating during maintenance, repair, and production activities.
Each system is designed according to the application, taking into account the required temperature, power, materials, component geometry, environmental conditions, and control mode.
Control of the viscosity of industrial fluids
Many industrial materials, including heavy oils, resins, bitumen and other viscous fluids, significantly change their characteristics as the temperature varies.
A properly sized heating system allows the material to be brought to and maintained at the temperature necessary to make it pumpable, dosable, and workable.
Our solutions allow you to:
- Prevent solidification and the resulting circuit blockages.
- Reduce viscosity in a controlled manner;
- Facilitate the pumping of fluids;
- Maintain constant temperature in the pipes and components;
- Improve the regularity of dosing and filling;
Fusion and maintenance of the temperature of solid materials
Wax, paraffin, fats, solid additives: they often have to be melted and kept liquid to be used.
Our heating systems for tanks, troughs and dosing lines:
- They blend the material uniformly, limiting the risk of overheating;
- They maintain the required temperature during the process;
- They are designed for continuous operation and extended cycles.
Applications:
- Dosage of solid additives in chemical processes;
- Production of candles, lubricants and inks;
- Industrial processes that require the fusion and retention of solid materials.
Available with IP68, UL, CE and ATEX requirements depending on the application and configuration required.
Heating for electrical panels, sensors and industrial machines
Electronics and mechanical systems are vulnerable to moisture, condensation and frost.
Our solutions allow you to protect:
- Switchboards and PLCs from condensation formation
- Critical Sensors in low temperature environments
- Valves and actuators exposed to vibrations and temperature changes
With solutions:
Available with IP68, UL, CE and ATEX requirements depending on the application and configuration required.
Self-regulating and low consumption
Heating for infrastructure and industrial transport
Even the strongest structures need thermal protection.
Our solutions for:
- Conveyor beltsPrevention of agglomeration and ice
- Granule storagetemperature maintenance for optimal flows
- Tunnels and stationsHeating of fire valves and weather sensors
- Earth Moving and Harbour Cranesprotection against cold and corrosion
The solutions are designed according to environmental conditions, including applications in the presence of high humidity and saline atmospheres.
Heating for maintenance, repair and retrofitting
With modular solutions Portable and easy to use, HeatOn allows heating interventions to be carried out directly on site, reducing the time required for some maintenance and repair operations.
Operational continuity thanks to an intelligent, reliable, integrated thermal system.
- Controlled heating
- Care of resins and composites in the field
- Repair of exchangers, flanges, tanks without dismantling
The solutions can also be used for stress relief, preheating and controlled curing of resins and composites.
Custom-designed industrial heating systems
Each system is designed according to the specific application, taking into account operating temperature, required power, materials, component geometry, environmental conditions, and control mode.
The solutions can integrate:
- temperature control systems;
- sensors and probes;
- digital control in real time;
- touch interfaces or remote controls;
- monitoring and recording of data;
- ,Integration with industrial supervision and control systems.
Heating jerseys for industrial workers:
thermal comfort and energy savings
Heating an industrial warehouse can involve high energy consumption, especially when the spaces are large, have high ceilings, or are only used in certain areas and at certain times of the day.
The HeatOn Wear warming vests provide heat directly to the body through heating zones integrated into the garment. When worn under workwear, they help improve the thermal comfort of operators working in cold environments, while maintaining a compact footprint and promoting freedom of movement.
The HeatOn Wear warming jerseys They are a heating clothing solution for those working in warehouses, warehouses, workshops and cold environments. When worn under work clothes, they provide direct heat to the body and promote thermal comfort and freedom of movement.
Discover the heating clothing solutions HeatOn Wear.
FAQ
The power is determined according to the temperature the required mass or volume to be heated, the materials, the thermal dissipation, the time Available to reach the temperature and the Environmental conditions.
HeatOn systems can be designed for pipes, tanks, valves, flanges, exchangers, manifolds, sensors, electrical panels and other industrial components or machinery, depending on the characteristics of the application.
Yes. Depending on the project, the system can integrate probes, temperature control, digital controls, and data monitoring or recording functions. The available features depend on the required configuration and the control system adopted.
Yes. HeatOn designs electric heating systems based on the characteristics of the process and the component to be heated. The solution is defined considering the required temperature, power, materials, geometry, environmental conditions, and control mode.
Depending on the application, systems can be designed for pipes, tanks, valves, flanges, heat exchangers, pumps, machinery, sensors, and other industrial components. The configuration depends on the characteristics of the component and the operating conditions.
A dimensioned heating system can be used to maintain the fluid within the temperature range required by the process. The design must take into account the properties of the material, the desired temperature, thermal dispersion, the flow rate, and the characteristics of the piping or tank.
It is possible to design a temperature maintenance system that compensates for thermal losses and keeps the fluid above the critical temperature specified for the application. The sizing depends on the material, environmental conditions, the geometry of the pipes, and the operation of the system.
Heaton heating vests can contribute to energy savings because the heat is provided directly to the person, rather than being used solely to heat large volumes of air.
The strategy depends on the size of the building, the insulation, the usage times and the activities carried out. In some situations, it is possible to integrate ambient heating with Heatoni panels, considering whether it is possible to reduce heating in less-used areas or set the temperature without compromising working conditions.
They can be evaluated for cold production departments, warehouses, workshops, goods handling areas, loading and unloading zones, and outdoor activities. The choice depends on the environmental conditions, the job, mandatory clothing, and compatibility with personal protective equipment.
They can be a solution to consider for operators exposed to air currents or varying temperatures, for example in loading and unloading areas. By providing heat directly to the person, they can improve thermal comfort without necessarily requiring an increase in the temperature of the entire warehouse.